Color Cement Handicraft 15
TILES, STAINED GLASS AND MOSAICS may be included in the decoration of
flower boxes. They should be glued firmly into position on the molds or
boards forming the mold for the box. After a day or two drying the molds
are assembled and the cement is poured in the usual way. The moisture
in the cement will be found to soften the glue so that on removal of the
molds the tiles, glass or mosaics will remain with the cement.
TO INCLUDE HANGING CHAINS, RINGS OR HOOKS in a cement box, the mold
should be arranged so as to accommodate the chain or metal through it.
The part or opening through which the metal passes is filled with clay
or wax to avoid the running out of the cement. The molds can be held up
from the table surface by a few blocks of wood or worked upon after
being placed on a trestle.
COVERS TO BOXES can be made in the same manner as boxes. A single flat
lid may have fewer molded parts but should have enough to permit easy
release of the cement.
[Illustration: Three Cement Box Methods]
[Illustration: The Making of a Cement Box]
[Illustration]
CHAPTER 13
Color Cement for the
Garden
[Illustration]
ARTISTIC GARDEN WORK can be enhanced by the use of color cement. While
ordinary cement and concrete construction has been much used, there are
still greater possibilities with the use of color cement. The use of
color in the open permits the use of bright colors, in key with the
flowers and foliage; and with color cement the formal or Italian garden
scheme or the informal or Japanese manner of garden arrangement is
delightfully possible. Pottery, garden furniture, fountains, walls,
chimneys, pools and walks are a few of the possibilities with color
cement.
LARGE GARDEN POTTERY is produced by the same principles as vases and
bowls, but as the proportions are much larger, the methods of working
are different.
Where a large jardinière is to be made, the form should first be built
up from clay and be formed upside down. Bricks or any other solid
material may be used for the main body of this form, and the clay built
over it as it will not then require so much clay. If a long nail or rod
or strong stick is placed in the center of this mass, it can serve the
purpose as an axis to a templet which will form the contour of the
jardinière when moved around in a circular direction. The metal must be
good and heavy and sometimes it is necessary to reinforce the templet
with wood.
After the clay form is built, cases are made in several sections from
the plaster the same as for small forms; and cement and concrete used in
large quantities after the same method as for small forms.
Large dish-pans, pails, etc., may be used for securing the inside form
for garden pottery. Oil the outside and bottom of the pail or pan used
and place it upside down on a table. If only a certain part of the
bottom is wanted, clay should be built up around it, so that only the
part wanted is exposed. With a strip of tin or linoleum for a moulding
case surround the inverted utensil and then pour the concrete around and
over it.
TO FORM THE GARDEN POTTERY more accurately on the outside, take it out
from the mold in two or three days and trim with a knife to the desired
form (in winter let the form stay in the mold four or five days). If
extensions or additions are wanted the vase, bowl or jardinière, should
be soaked in water for an hour or two and the form made from tin or
other material placed in position and the cement poured into the forms.
To secure smaller parts independent from the larger parts such as fishes
or cup forms for fountains, etc., the smaller part should be made
separate from the large form but a pin or extension should be arranged
so that it will fit into a groove on the larger form. This can then be
built together by the addition of a little cement.
GARDEN SEATS. The seat and ends can be made by using wooden forms which
can be released easily. Openings in the ends can be arranged by either
the use of wooden blocks or clay bars placed in the right location.
These blocks or bars should be taken out after the cement has dried
three or four days. A few nails in the blocks will make it easier to
lift them out.
Tiles made as previously explained can be inserted into the ends by
scraping an opening to accommodate them while the cement is still soft.
A little cement poured into the back and around the edge will fasten the
two together.
GARDEN FOUNTAINS. The bowl for fountains should be made independent of
the base or pedestal, but arranged so that the two groove together. This
can be planned by taking a clay impression or a plaster casting from the
surface. For instance, in making a bowl to rest on a pedestal, the
bottom of the bowl should have keys or projections planned. Now
supposing the bowl is finished, a pedestal should have depressions in it
to correspond with the projections on the bottom of the bowl. To secure
these the bowl itself or an equivalent surface in clay or plaster must
be made to combine with the other parts of the molding case when the
pedestal is made. These keys or grooves can be scraped out of the
pedestal top when soft if care is taken to secure the right location. By
resting the bowl upon the top a slight indentation will be made so that
the indentation can be increased to the proper depth to secure complete
“register” between the two parts.
When making plaster mold cases for large pieces, burlap, coarse cloth,
etc., should be dipped rapidly into the plaster and used to build up the
molding case. This produces greater strength in the plaster case.
A DESIGN UNIT used on large pottery or as a border to any large surface
can be planned and modeled in modeling wax. From this model a mold is
made in plaster. The clay can be pressed into this mold, lifted out and
placed upon the surface to receive it. A slight pressure and joining of
the edges will make it conform to the surface.
TO REINFORCE LARGE PIECES, wire, iron rods, wire mesh, or any such
material will serve the purpose. Any narrow junction point or narrow
part connecting two large parts should be reinforced.
PIPE CONNECTIONS FOR WATER, GAS, OR ELECTRIC WIRES must be planned for
often in garden furniture. A round wooden rod with a smooth surface and
oiled, having a larger diameter than the pipe to be used should be used
in the mold. This is then withdrawn to make room for the iron pipe. A
pipe can be used in place of the wooden rod, but of course it is then
held firmly in place, becoming part of the mass. All pipe should be
threaded for proper connections, and it is very advisable that you
confer with a plumber or electrician so that no mistakes will be made.
Straight-sided forms can be made from tiles as follows: Take four tiles,
soaked in water, afterwards imbed them on edge upside down in a layer of
clay. They should be placed vertical and at right angles to each other.
It is also better that the corners do not meet. Within these four tiles
a clay cube is placed leaving a certain space all around for the wall.
The cube should also be lower than the height of the tile to allow for
the bottom as the box is made upside down. With clay or cardboard stop
the corners and then pour in cement to the top of the tiles. Let harden
for a few days; then remove clay, smooth up corners, and set in water to
harden. Fern dishes, plant holders, etc., can be made in this way with
as many sides as desired. The accompanying chart further explains this
problem.
GARDEN WALKS can be made with large irregular cement slabs or stones
formed with concrete. This will produce all the beauty that comes from
natural flagstones and enables anyone to secure the effect even when
flagstones are not securable. Flat tile or irregular tile can be
produced as a finish surface to the concrete base underneath, the whole
being one solid mass, eliminating much of the breaking up and loosening
that comes when separate tiles are placed in a surface.
COLOR CEMENT FLAGSTONES are made as follows: First prepare a solid earth
under-foundation. To do this the surface is pressed with an iron roller
or tamped with an iron tamper or heavy wooden block. If the surface has
been previously walked upon for some time, it will be good and solid. On
this surface indicate by scraping with a stick or trowel the shapes of
the flagstones desired, and scrape the earth out of these areas to a
depth of one to two inches. This surface is then sprayed with water
until it remains damp and is ready for placing the concrete mixture.
THE CONCRETE PROPORTIONS should be one part cement to two parts or three
parts gravel. These parts are mixed well together dry and then water is
added while it is mixed again. The best way to add the water is to have
one person spray the water from a hose while a second person uses a hoe
to mix the wet portions and expose the dry sections.
A MIXING TRAY can be made from wood and should hold water fairly well as
it is important that there be no leaks while the mixing is proceeding as
the leaking water may carry off much of the cement. After a box has been
used several times, the cracks and crevices will become filled and the
mixing tray will become more waterproof.
WHEN THE CONCRETE IS THOROUGHLY MIXED a portion is then taken and placed
in one of the scraped areas and shaped with a trowel. The sides should
be left thick and preferably tapering slightly upward. This prevents
breaking edges later when in use such as occurs if the edges overhang.
THE TOP LAYER should be of colored cement and may be a very thin layer,
but in order to be durable it should be composed of one-half part of
cement and one-half part of gravel or sand. This is mixed with color
sufficiently to tint it, but the color should not be too great in
quantity for it will weaken the strength of the mixture.
THE COLORS FOR THE CEMENT FLAGSTONES is dry color and may be Venetian
red, yellow, ochre, Indian red, lamp black, burnt umber, or burnt
sienna. This mineral color should be mixed in well with the dry concrete
before water is added. Colors can be changed by mixing one color into
another. For instance, the red can be made less intense by the addition
of burnt umber or with the addition of a little lamp black. When adding
another color to a cement mixture to which water has been combined, do
not add the color dry but mix it with water first until it is a paste before mixing it into the first mixture.
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